Chassis Difficulty: Hard

How to Cut Access Holes in Tunnel

Tools Needed:

  • 3 in. cut off wheel

Overview

The welds that hold the clutch tube have a potential to break after years of use. There are 3 welds total on the tube. The front weld is on a bracket that is located ~8” (to be confirmed) from the Napoleon’s hat. The middle weld is located ~3” (to be confirmed) behind the e-brake assembly. The final weld is visible and accessible around the shift rod coupler.

Steps for Front Access Hole:

  1. Measure 1.5” from the Napoleon’s hat and make a mark
  2. Make another mark on the line 5.5” from the Napoleon’s hat
  3. TODO Measure bottom and top
  4. Draw a square with the 4 marks
  5. Cut out square with 3” cut off wheel

Steps for Middle Access Hole:

Pro Tip: You can confirm the access area required by inserting a long screwdriver through the shifter hole to feel for the bracket.

  1. TODO